Fiber-To-The-Home Cable Production Line – Cutting-edge Manufacturing System
Were you aware that contemporary glass-fiber cable systems function at speeds of up to 190 m per minute? This incredible efficiency stems from advanced manufacturing solutions engineered for swift production.
Such setups are built to handle multiple wire variants, such as connection cables and tight buffered cables. Their compact design, commonly less than twenty-six meters, makes them ideal for contemporary plants.
Incorporation into smart factory systems ensures uninterrupted performance. Via MES/ERP connectivity, these fiber secondary coating line production lines provide unparalleled exactness and performance. This renders them the leading option for companies striving to remain at the forefront in the fiber optic industry.
Introduction to FTTH Cable Production Line
Streamlined production systems are crucial for meeting the growing need for steadfast connections. Such mechanisms aim to manufacture premium fiber optic cables that energize current communication infrastructures. With advanced technology, they ensure exactness and swiftness in all phases of the manufacturing process.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system constitutes a consolidated process for fabricating FTTH drop cables. They include uncoated strands strengthened by iron or FRP materials, merging with shielding casings. This produces a robust and effective system for rapid broadband links.
It supports multiple compounds, such as PVC, LSZH, and PE plastics. This versatility confirms it satisfies assorted sector requirements. Moreover, the quad-head fiber payout mechanism delivers precise tension control, keeping stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its accuracy and performance. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
State-of-the-art fabrication lines are revolutionizing the way fiber wires are made. Our advanced equipment merges accuracy, productivity, and innovative solutions to deliver superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Fundamental to our operation is a customized 50mm extruder designed for precise material distribution. This ensures uniform excellence across every fiber cable produced. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, by maintaining uniform strain during production.
Mechanized Collection and Reel-Receiving Setup
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, saving time and reducing labor costs.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.
International Industrial Computer Control System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated Fibers in stainless steel tube management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.
MES/ERP Connectivity Integration
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Companies are enabled to track performance data, refine processes, and minimize resource loss, making our system a smart choice for modern manufacturing facilities.
| Aspect | Advantage |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| 35KW/h Power Consumption | Energy-efficient operations |
| 9m Cable Accumulator | Continuous production |
| OMRON Controllers | Durability and precision |
| ERP Connectivity | Live process supervision |
Applications of FTTH Cable Production Line
Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. Let’s examine the main functions served by this innovative machinery.
Manufacturing Home Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Important elements consist of:
- FRP and small steel wire pay-off for added reinforcement
- Movable mold assistance to swiftly alter configurations
- Compatibility with both indoor and outdoor specifications
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Advantages of Our FTTH Manufacturing System
Investing in advanced manufacturing systems offers considerable gains to enterprises focused on fiber technology. Such systems streamline processes, lower expenses, and produce premium results. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Enhanced Efficiency and Productivity
It guarantees rapid Fiber draw tower function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Economical Fiber Optic System Implementation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Polished and Dependable Cable Exteriors
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Advantage |
|---|---|
| 7-9km/h Output | High productivity |
| 35KW/h Energy Consumption | Reduced operational expenses |
| Minimal Signal Loss | Superior performance |
| 1000mm Working Height | User-friendly setup |
Summary
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Contact us today to explore tailored solutions that fit your requirements. Experience the future of fiber optic technology with our industry-leading systems.
